专利摘要:
This order provides a coil. The coil includes an output terminal (304), an input terminal (303), and a wire winding part (302) that is connected between the output terminal (304) and the input terminal (303). A slot (305) is arranged in at least part of the wire winding part (302) and a depth of the slot (305) in any direction of a cross section of the wire winding part (302) is less than or equal to a distance between two points furthest from each other in the cross section of the wire winding part. The wire winding part is a metal conductor made by spiral winding. The input terminal (303) and the output terminal (304) are configured to connect the wire winding part (302) to an external circuit.
公开号:BR112020010050A2
申请号:R112020010050-1
申请日:2018-11-20
公开日:2020-11-03
发明作者:Changsheng Pei;Yongfa Zhu;Heqian Yang;Jinsen Cai
申请人:Huawei Technologies Co., Ltd.;
IPC主号:
专利说明:

[001] [001] This application claims priority to Chinese Patent Application No. 201711161042.3, filed with the National Intellectual Property Administration of China on November 20, 2017 and entitled "COIL, WIRELESS CHARGING RECEIVING APPARATUS, WIRELESS CHARGING TRANSMISSION APPARATUS, AND SYSTEM", which is incorporated into this document by reference in its entirety. This application still claims priority to Chinese Patent Application No.
[002] [002] The modalities of the present invention refer to the wireless charging field, and, more specifically, to a coil and wireless charging device and system. BACKGROUND
[003] [003] As mobile terminals are widely used, there is an increasing need for wireless charging. When all mobile terminals, including smartphones, support wireless charging in the future, users will no longer have to waste time or effort searching for chargers, USB charging cables, or outlets. A cell phone can be charged without having to be physically connected to any power source, and there is no need to worry that the cell phone cannot be powered because the battery has run out.
[004] [004] However, in a current cell phone, wireless charging using maximum energy cannot be implemented due to heat dissipation, and a charging current is limited. To further improve the charging speed, it is necessary to improve the efficiency of wireless charging. During wireless charging, energy is transmitted mainly based on the principle of magnetic coupling of a transmission coil and a receiving coil. Therefore, there is a very strong alternating current magnetic field between the transmission coil and the receiving coil. As shown in FIG. 1a, a metal coil is placed in an alternating current magnetic field, and the alternating current magnetic field passes through a metal conductor and induces a eddy current, leading to a loss of eddy current. A magnitude of eddy current is directly proportional to the size of a metal area. Therefore, a larger area of a coil indicates a greater loss of eddy current in the coil in the same magnetic field, and if a transmission coil and a receiving coil have large eddy current losses, the wireless charging efficiency is low. If a coil is only made thinner, the charging efficiency is very low, even less than 50%. This is because an alternating current passes through the coil, a loss in the coil is obtained by multiplying a current by the alternating current resistance, and the alternating current resistance includes direct current resistance (in a prior art coil, the alternating current resistance. is approximately 1.5 to 2 times the size of the DC resistance). If the coil is made thinner, the DC resistance will increase greatly. Consequently, a final AC resistance increases considerably, the loss in the coil increases, and the charging efficiency is reduced. As shown in FIG. 1b, in the prior art, in particular, in a charging state in which a cell phone does not exactly face a wireless charger, very large eddy current losses are caused in a wireless charging coil in the wireless charger and in a wireless phone charging receiver coil by a magnetic field in a wireless charging process. SUMMARY
[005] [005] The modalities of this application provide a coil structure. A slit is arranged in the coil, so that a loss in the coil in a wireless charging process can be effectively reduced, and the wireless charging efficiency can be improved.
[006] [006] The technical solutions are as follows: according to a first aspect, a coil is provided. The coil includes an output terminal, an input terminal, and a wire winding part that is connected between the output terminal and the input terminal. A slot is arranged in at least part of the wire winding part, and a depth of the slot in any direction of a cross section of the wire winding part is less than or equal to a distance between two points which are the most distant apart each other in the cross section of the wire winding part, to reduce a loss of eddy current caused in the coil by a magnetic field. The wire winding part is a metal conductor made by spiral winding. The input terminal and the output terminal are configured to connect the wire winding part to an external circuit.
[007] [007] When the coil in this order is applied to a wireless charging scenario, under the action of an alternating current magnetic field, the slit is arranged in the coil, so that a closed circuit path generated by a eddy current which is generated by the magnetic alternating current field in a metal wire winding conductor of the coil is cut, and the resistance caused by eddy current in the coil winding is greatly reduced. In addition, a reduced amplitude of the resistance caused by eddy current is greater than an increased amplitude of direct current resistance in the coil winding metal conductor, so that the alternating current resistance in the coil winding in the scenario of wireless charging is reduced overall.
[008] [008] In this order, a ratio of the alternating current resistance to the direct current resistance in the coil is approximately 1.3, so that a percentage of the resistance generated by eddy current in the coil is greatly reduced, a loss in the coil is reduced, and loading efficiency is improved. In particular, in a charging state in which a cell phone does not exactly face a wireless charger, the slot is arranged to partially cut an eddy current path generated by magnetic lines in the magnetic field of alternating current in the coil winding, where an angle between a plane of the coil and the magnetic lines is relatively large.
[009] [009] Optionally, the slot extends in the longitudinal direction of winding of the wire winding part, and a length of the slot is equal to the length of the wire winding part; or the slot is arranged in segments in the longitudinal winding direction of the wire winding part, and a length of the slot is less than the length of the wire winding part.
[0010] [0010] Optionally, a width of at least one winding loop of the wire winding part is not equal to a width of another winding.
[0011] [0011] Optionally, a width of the wire winding part increases as the winding radius increases, so that the width of an inner ring of the wire winding part is less than the width of an outer ring. The width of the wire winding part increases as the winding radius generally increases, but it is not excluded that there is an exceptional case for a given winding of the bobbin.
[0012] [0012] Optionally, when the slot passes through the wire winding part in any direction of the cross section of the wire winding part, the slot allows at least a part of the wire winding part to form at least two conductive paths which are connected in parallel, and a connection point in parallel of the at least two conducting paths connected in parallel is arranged in an uncut part of the wire winding part, or is arranged in the input terminal and the output terminal, or is arranged directly into a connection terminal of the external circuit.
[0013] [0013] Optionally, when the coil is a two-layer coil, the slit is arranged in at least one coil layer.
[0014] [0014] Optionally, when the bobbin is a two-layer bobbin, the wire winding part of the bobbin includes a wire winding part of the first layer and a wire winding part of the second layer, and the input terminal or the output terminal is located on a first coil layer or a second coil layer; the output terminal includes a first part of the output terminal and a second part of the output terminal; one end of the first end of the output terminal is connected to an inner loop coil of the wire winding part of the first layer, and the first end of the output terminal and the wire winding part of the first layer are located on the same plan; and the second part of the output terminal and the wire winding part of the second layer are located in the same plane, one end of the second part of the output terminal is used as the output end of the coil and is connected to the external circuit, and the the other end of the second part of the output terminal and the other end of the first part of the output terminal are connected in series through a through hole arranged between the wire winding part of the first layer and the wire winding part of the second layer .
[0015] [0015] Optionally, one end of the input terminal is connected to an outer loop of the wire winding part of the first layer or the wire winding part of the second layer, and the other end is connected to the external circuit.
[0016] [0016] Optionally, the wire winding part of the first layer and the wire winding part of the second layer are cut separately at the input terminal or at the output terminal, and the wire winding part of the first layer and the part wire windings of the second layer are connected in parallel through the through hole.
[0017] [0017] Optionally, there are one or more slits, and a form of projection of the slit on a coil plane includes one or more of a strip shape, a hole shape, an arc shape, a wavy shape, and a shape comb. A slit shape is not limited to the shapes listed above.
[0018] [0018] Optionally, a form of projection of the wire winding part onto the bobbin plane is a ring shape, an elliptical ring shape, or an irregular ring shape. A coil shape is not limited to the shapes listed above.
[0019] [0019] According to a second aspect, a wireless charging receiver device is provided for a mobile terminal, includes a matching circuit, an AC / DC conversion module, and a control unit, and also includes the coil in the first aspect and several optional implementations of the first aspect.
[0020] [0020] The correspondence circuit is connected between the coil and the AC / DC conversion module, and is configured to generate resonance with the coil, so that the alternating current energy received by a receiving coil is efficiently transmitted to a device to be loaded.
[0021] [0021] The control unit is configured to control the AC / DC conversion module to convert an alternating current signal received by the coil into a direct current signal, to supply power to a load on the mobile terminal.
[0022] [0022] In this order, the coil is applied to a wireless charging scenario, and for the receiving coil in the wireless charging receiver device, for example, a cell phone, a slit is arranged in the receiving coil in the charging receiver device wireless, for example, the cell phone, so that an induced current generated in the receiving coil under the action of an alternating current magnetic field is the same as a current generated in the receiving coil when the receiving coil is not cut, in other In other words, the energy received by the receiving coil is the same as the energy received when the receiving coil is not cut, but the alternating current resistance in the receiving coil is reduced, reducing a loss of energy in the receiving coil.
[0023] [0023] Optionally, the wireless charging receiver device of the mobile terminal also includes a magnetic conductive sheet, and the magnetic conductive sheet is arranged on one side, away from a transmission device, from a coil plane, and is configured to prevent the leakage of a magnetic field generated by the wire winding part. The transmitting device is configured to charge the handset's wireless charging receiver.
[0024] [0024] Optionally, there are one or more coils.
[0025] [0025] According to a third aspect, a wireless charging transmission device from a mobile terminal is provided, and includes a direct current power supply, a DC / AC conversion module, a matching circuit, a coil transmission, and a control unit. The transmission coil is the coil in the first aspect and several optional implementations of the first aspect.
[0026] [0026] The control unit is configured to control the DC / AC conversion module to convert a signal from the DC power supply into an alternating current signal, and to control the alternating current signal to pass through the matching circuit and through the transmission coil, so that the transmission coil transmits alternating current energy.
[0027] [0027] In the solution of this order, the slit is arranged in the transmission coil of the wireless charging transmission device, and a wire winding part of the transmission coil is cut or partially cut, so that when the transmission device wireless charging works in a wireless charging alternating current magnetic field, under the action of the wireless charging alternating current magnetic field, the resistance of alternating current in the transmission coil is reduced, reducing a loss of energy in the coil transmission.
[0028] [0028] In accordance with a fourth aspect, a wireless charging system for a mobile terminal is provided, and includes the wireless charging receiver apparatus of the mobile terminal in the second aspect and several optional implementations of the second aspect and the transmission apparatus wireless charging of the mobile terminal in the third aspect. The handset's wireless charging transmission device is configured to charge the handset's wireless charging receiving device.
[0029] [0029] Specifically, in this order, the slit is arranged in the receiving coil, so that the thickness of the receiving coil is reduced or a cross-sectional area is reduced, and the direct current resistance in the coil is increased to some extent. However, in the wireless charging scenario, approximately at least 30% of the alternating current resistance in the coil is not caused by the direct current resistance in the coil, and that part of the resistance is actually an equivalent resistance, namely a resistance of eddy current, this is lost because a current is generated in a metal conductor of the coil when a magnetic field generated in a wireless charging process cuts through the metal conductor. When the metal conductor of the coil is cut by the wireless charging magnetic field, a closed circuit eddy current path is generated in the metal conductor of the coil, and that part of the eddy current cannot form an effective output current. in the coil, and increases the energy loss in the coil. The coil is cut or partially cut, so that the eddy current loop path that is generated when the metal conductor of the coil is cut by the wireless charging magnetic field can be cut, reducing a loss of eddy current on the receiving coil. In addition, in this order, the coil is cut, so that a decreased amplitude of the energy loss generated by eddy current in the receiving coil is greater than a loss caused by an increase in the direct current resistance in the coil, reducing a loss of the alternating current resistance in the coil in general.
[0030] [0030] In summary, the slit is arranged in the receiving coil, so that the closed circuit path generated by eddy current in the metal conductor of the coil is cut, and the resistance caused by eddy current in the receiving coil is greatly reduced . In addition, a decrease in the amplitude of the resistance caused by eddy current is greater than an increase in the amplitude of the direct current resistance, so that the alternating current resistance in the coil in the wireless charging scenario is generally reduced. In this order, the ratio between the alternating current resistance and the direct current resistance in the coil is approximately 1.3, so that the percentage of resistance generated by eddy current in the coil is greatly reduced, the loss in the coil is reduced , and loading efficiency is improved. In particular, in a charging state in which the mobile phone does not face the wireless charger exactly, the eddy current path generated by the magnetic lines in the coil in the wireless charging process is cut, where the angle between the coil plane and the magnetic lines are relatively large, so that the eddy current loss generated by the wireless charging magnetic field in the coil can be greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] [0031] FIG. 1a is a schematic diagram of a magnetic circuit of a wireless charging system for a mobile terminal in the prior art;
[0032] [0032] In the following the technical solutions are clearly described in the modalities of the present invention with reference to the accompanying drawings in the modalities of the present invention.
[0033] [0033] It should be understood that the modalities of the present invention can be applied to various charging scenarios, and a mobile terminal is not limited to a smartphone, a tablet, or a wearable device and is not limited to several mobile terminal devices, such as an electric car. This is not limited in the embodiments of the present invention.
[0034] [0034] FIG. 2 shows a wireless charging receiver for a mobile terminal in some embodiments of the present invention. The wireless charging receiver of the mobile terminal is arranged inside the mobile terminal, for example, inside a mobile phone. The handset's wireless charging receiver is configured to receive power transmitted by a wireless charging transmitting device, and the wireless charging transmitting device is a wireless charger or the like, and is configured to charge the terminal mobile. The handset's wireless charging receiver includes a wireless charging receiver coil, a matching circuit 20, an AC / DC conversion module, a control unit and a charge output. The wireless charging receiver coil is at least one of the coils shown in FIG. 3a, FIG. 3b and FIG. 4 to FIG. 13. For example, the coil is the coil shown in FIG. 3a. The coil includes an output terminal 304, an input terminal 303, and a wire winding part 302 that is connected between output terminal 304 and input terminal 303. A slot 305 is arranged in at least part of the yarn winding part 302, and a slot depth 305 in any direction of a cross section of the yarn winding part is less than or equal to a distance between two points that are the furthest apart from each other in the cross section of the yarn winding part. wire winding, to reduce a loss of eddy current caused in the coil by a magnetic field. The wire winding part 302 is a metal conductor made by spiral winding. Input terminal 303 and output terminal 304 are configured to connect wire winding part 302 to an external circuit. The wire winding part 302 is configured to cut the magnetic field in a wireless charging scenario, to generate an induced current. The wire winding part 302 is a metal conductor made by spiral winding. Input terminal 303 and output terminal 304 are configured to connect the wire winding part to the external circuit, to supply the induced current to a load of the external circuit for use. When the wireless charging receiver device of the mobile terminal receives the energy transmitted by the wireless charging transmission device, the wireless charging receiver coil is configured to receive an alternating current signal transmitted by a transmission coil from the transmission device wireless charging. The alternating current signal is transmitted to the AC / DC conversion module using the receiving coil and the matching circuit 20. The AC / DC conversion module converts the received alternating current signal into a direct current signal to charge the load. on the mobile terminal. The control unit of the handset's wireless charging receiver controls the operation of the wireless charging receiver coil, the matching circuit 20 and the AC / DC conversion module.
[0035] [0035] Furthermore, as shown in FIG. 3c, the wireless charging receiver apparatus also includes a magnetic conductive foil 301, the magnetic conductive foil is arranged on one side, away from the transmission apparatus, from a plane of the coil, and is configured to prevent leakage of a generated magnetic field by the wire winding part. The transmitting device is configured to charge the handset's wireless charging receiver. The magnetic conductor sheet 301 performs a magnetic conductor function, so that an inductance value of the wire winding part 302 can be increased. In addition, the magnetic field is prevented from leaking into the space below the magnetic conductive sheet, to better protect a component below the magnetic conductive sheet. The magnetic conductive sheet 301 can be made of a magnetic material, such as ferrite or amorphous-nanocrystalline. FIG. 3d is a schematic structural diagram of cross sections of the coil and the magnetic conductive sheet shown in FIG. 3c.
[0036] [0036] In this order, the coil is applied to the wireless charging scenario and, for the receiving coil in the wireless charging receiver device, for example, a cell phone, the slot is arranged in a part of the receiving coil in the receiving device wireless charging system, for example, the cell phone, so that an induced current generated in the receiving coil under the action of an alternating current magnetic field is the same as a current generated in the receiving coil when the receiving coil is not cut, in in other words, the energy received by the receiving coil is the same as the energy received when the receiving coil is not cut, but the alternating current resistance in the receiving coil is reduced, reducing a loss of energy in the receiving coil.
[0037] [0037] FIG. 3a is a schematic diagram of a coil according to an embodiment of this application. The coil includes an output terminal 304, an input terminal 303, and a wire winding part 302 that is connected between output terminal 304 and input terminal 303. A slot 305 is arranged in at least part of the wire winding part 302, and a slot depth 305 in any direction of a cross section of the wire winding part is less than or equal to a distance between two points that are the furthest apart from each other in the cross section of the wire winding part. wire winding, to reduce a loss of eddy current caused in the coil by a magnetic field. The wire winding part 302 is a metal conductor made by spiral winding. Input terminal 303 and output terminal 304 are configured to connect wire winding part 302 to an external circuit.
[0038] [0038] When the coil, in this order, is applied to a wireless charging scenario, under the action of an alternating current magnetic field, the slit is arranged in the coil, so that a closed circuit path generated by a current eddy current that is generated by the alternating current magnetic field in a metal wire winding coil conductor is cut, and the resistance caused by eddy current in the winding winding is greatly reduced. In addition, a reduced amplitude of the resistance caused by eddy current is greater than an increased amplitude of direct current resistance in the coil winding metal conductor, so that the alternating current resistance in the coil winding in the scenario of wireless charging is reduced overall.
[0039] [0039] In this order, a ratio of the alternating current resistance to the direct current resistance in the coil is approximately 1.3, so that a percentage of the resistance generated by eddy current in the coil is greatly reduced, a loss in the coil is reduced, and loading efficiency is improved. In particular, in a charging state in which a cell phone does not exactly face a wireless charger, the slot is arranged to partially cut an eddy current path generated by magnetic lines in the magnetic field of alternating current in the coil winding, where an angle between a plane of the coil and the magnetic lines is relatively large. This can greatly reduce the eddy current loss generated by the wireless charging magnetic field in the coil winding.
[0040] [0040] In addition, the slot extends in the longitudinal direction of winding of the wire winding part, and a length of the slot is equal to the length of the wire winding part; or the slot is arranged in segments in the longitudinal winding direction of the wire winding part, and a length of the slot is less than the length of the wire winding part.
[0041] [0041] In addition, a width of at least one winding loop of the wire winding part is not equal to a width of another winding.
[0042] [0042] In addition, a width of the wire winding part increases as the winding radius increases, so that the width of an inner ring of the wire winding part is less than the width of an outer ring. The width of the wire winding part increases as the winding radius generally increases, but it is not excluded that there is an exceptional case for a given winding of the bobbin.
[0043] [0043] Optionally, when the slot passes through the wire winding part in any direction of the cross section of the wire winding part, the slot allows at least a part of the wire winding part to form at least two conductive paths which are connected in parallel, and a connection point in parallel of the at least two conducting paths connected in parallel is arranged in an uncut part of the wire winding part, or is arranged in the input terminal and the output terminal, or is arranged directly into a connection terminal of the external circuit.
[0044] [0044] In addition, when the coil is a two-layer coil, the slit is arranged in at least one coil layer.
[0045] [0045] In addition, when the bobbin is a two-layer bobbin, the wire winding part of the bobbin includes a wire winding part of the first layer and a wire winding part of the second layer, and the input terminal or the output terminal is located on a first coil layer or a second coil layer.
[0046] [0046] The output terminal includes a first part of the output terminal and a second part of the output terminal.
[0047] [0047] One end of the first part of the output terminal is connected to an inner loop coil of the wire winding part of the first layer, and the first part of the output terminal and the wire winding part of the first layer are located on the same plane.
[0048] [0048] The second part of the output terminal and the wire winding part of the second layer are located in the same plane, one end of the second part of the output terminal is used as the output end of the coil and is connected to the external circuit, and the other end of the second part of the output terminal and the other end of the first part of the output terminal are connected in series through a through hole arranged between the wire winding part of the first layer and the wire winding part of the second layer.
[0049] [0049] Furthermore, one end of the input terminal is connected to an outer loop of the wire winding part of the first layer or the wire winding part of the second layer, and the other end is connected to the external circuit.
[0050] [0050] In addition, the wire winding part of the first layer and the wire winding part of the second layer are cut separately at the input terminal or at the output terminal, and the wire winding part of the first layer and the wire winding part of the second layer are connected in parallel through the through hole.
[0051] [0051] In addition, there are one or more slits, and a form of projection of the slit on a plane of the coil includes one or more of a strip shape, a hole shape, an arc shape, a wavy shape, and a comb shape. A slit shape is not limited to the shapes listed above.
[0052] [0052] In addition, a form of projection of the wire winding part onto the bobbin plane is a ring shape, an elliptical ring shape, or an irregular ring shape. A coil shape is not limited to the shapes listed above.
[0053] [0053] Furthermore, as shown in FIG. 3c, the wireless charging receiver apparatus also includes a magnetic conductive foil 301, the magnetic conductive foil is arranged on one side, away from a transmission apparatus, from the coil plane and is configured to prevent the leakage of a generated magnetic field by the wire winding part. The transmitting device is configured to charge the handset's wireless charging receiver. The magnetic conductor sheet 301 performs a magnetic conductor function, so that an inductance value of the wire winding part 302 can be increased. In addition, the magnetic field is prevented from leaking into the space below the magnetic conductive sheet, to better protect a component below the magnetic conductive sheet. The magnetic conductive sheet 301 can be made of a magnetic material, such as ferrite or amorphous-nanocrystalline.
[0054] [0054] In the solution of this order, the slit is arranged in the coil, so that the resistance of direct current in the coil is increased to a certain extent, and the resistance of alternating current in the coil is also increased. However, in the wireless charging scenario, approximately 50% to 100% of the alternating current resistance in the coil is not caused by the direct current resistance in the coil, and that part of the resistance is actually caused by cutting through the magnetic field in the scenario wireless charging by the metal conductor of the coil. The coil of the wireless charging coil is cut or partially cut in the longitudinal winding direction, and an eddy current that is generated in the metal conductor of the wire winding part 302 of the coil because the coil that cuts the magnetic field in the scenario wireless charging can be cut so that a final AC resistance in the coil is reduced. In summary, the coil is cut, so that the resistance caused by eddy current that is generated by the magnetic field of alternating current in the coil is greatly reduced, and finally, the resistance of alternating current is greatly reduced. In this order, a ratio between the alternating current resistance and the direct current resistance is approximately 1.3 after optimization, greatly reducing a percentage of an eddy current resistance.
[0055] [0055] In conclusion, the slit is arranged in the coil in the wireless charging receiver apparatus, so that a closed eddy current circuit generated by the wireless charging magnetic field in the coil is cut, and the eddy current resistance is reduced. In addition, the decreasing amplitude of the eddy current resistance is greater than the increased amplitude of the direct current resistance in the coil, so that the alternating current resistance in the coil in the wireless charging receiver device is reduced, a loss of energy in the loading process is reduced and the loading efficiency is improved.
[0056] [0056] In addition, a total length of all slits in the wireless charging receiver coil having the slit responsible for at least 10% of a length of that turn of the wire winding part. In addition, a ratio of a slot width to a wire winding portion 302 is less than or equal to 70%.
[0057] [0057] FIG. 3b is a sectional view of the coil in FIG. 3a in the direction of AA '. FIG. 3d is a schematic structural diagram of a coil cross section and shows a state of distribution of the magnetic fields near the coil in the solution of this order in a wireless charging process.
[0058] [0058] FIG. 4 is a schematic diagram of a coil according to an embodiment of this application. The coil includes a magnetic conductive foil 401, an output terminal 404, an input terminal 403 and a wire winding portion 402 which is connected between the output terminal 404 and the input terminal 403. A slot 405 is arranged in the wire winding part 402 and slot 405 cuts a part of wire winding part 402 in a structure that includes at least two conductive paths connected in parallel. The wire winding portion 402 is configured to cut through a magnetic field to generate an induced current. Input terminal 403 and output terminal 404 are configured to connect the wire winding portion 402 to an external circuit, to supply the induced current to the external circuit for use. The wire winding portion 402 is made by spiraling a metal conductor, and the turns of the metal conductor are isolated from each other. At an initial winding end and an end winding end, the wireless charging wire winding portion 402 is connected to the external circuit via the input terminal 403 and the output terminal 404, so that a current passes through the coil wireless charging and form a magnetic field. The magnetic conductive sheet 401 serves as a magnetic conductor, so that an inductance value of the wire winding portion 402 can be increased. In addition, the magnetic field is prevented from leaking into the space below the magnetic conductive sheet, to better protect the space below the magnetic conductive sheet. The magnetic conductive foil 401 may be made of a magnetic material, such as ferrite or amorphous-nanocrystalline. The magnetic conductive sheet 401 is isolated from the wire winding portion 402. In this embodiment of the present invention, a plurality of slots 405 are further included. Slit 405 cuts a part of the metal conductor of the wire winding part 402 into two small windings with relatively small conductor widths, reducing a loss of eddy current in the wire winding part
[0059] [0059] FIG. 5 shows an electrical coil in some embodiments of this application. The electrical coil includes a magnetic conductive sheet 501, a wire winding part 502, an input terminal 503, an output terminal 504 and a slot 505. The wire winding part 502 is made by spiraling a metal conductor by a plurality of turns, and the turns of the metal conductor are isolated from each other. At an initial winding end and an end winding end, the wirelessly charging wire winding part 502 is connected to an external circuit through the input terminal 503 and the output terminal 504, so that a current passes through a wireless charging coil and form a magnetic field. The magnetic conductive sheet 501 performs a magnetic conductor function, so that an inductance value of the wire winding part 502 can be increased. In addition, the magnetic field is prevented from leaking into the space below the magnetic conductive sheet 501, to better protect the space below the magnetic conductive sheet 501. The magnetic conductive sheet 501 can be made of a magnetic material, such as ferrite or amorphous- nanocrystalline. The magnetic conductive sheet 501 is isolated from winding 502. In this embodiment of the present invention, a plurality of slits 505 in an irregular shape are further included, and the slits can be in various shapes, such as a wavy shape, a toothed shape, and an oblique line shape. The cracks shown in this modality are in wavy form. Slit 505 divides a part of a wound wire from the wire winding part 502 into two small windings with relatively small conductor widths, reducing a loss of eddy current in the wire winding part 502. The parts that are not cut by slots 505 and which are of the wire winding part 502 have relatively large conductor widths and therefore the direct current resistance is relatively small. In this solution, a loss of eddy current and a loss of direct current can be balanced based on a specific application scenario.
[0060] [0060] FIG. 6 shows a coil in some embodiments of this application. The coil includes a magnetic conductive sheet 601, a wire winding part 602, an input terminal 603, an output terminal 604 and a slot 605. The wire winding part 602 is made by winding a plurality of metal turns with uneven widths, and the metal turns are isolated from each other. At an initial winding end and an end winding end, the wirelessly charging wire winding part 602 is connected to an external circuit through the input terminal 603 and the output terminal 604, so that a current passes through the wireless charging coil and form a magnetic field. The magnetic conductor sheet 601 performs a magnetic conductor function, so that an inductance value of the wire winding part 602 can be increased. In addition, the magnetic field is prevented from leaking into the space below the magnetic conductive sheet, to better protect the space below the magnetic conductive sheet. The magnetic conductive sheet 601 can be made of one or more magnetic materials, such as ferrite or amorphous-nanocrystalline. The magnetic conductive sheet 601 is insulated from the wire winding part 602. Slit 605 divides the wire winding part 602 into two windings of relatively small widths in one location, having a relatively large conductor width, from the winding part of yarn 602, effectively reducing a loss of eddy current in the yarn winding part 602. In addition, in this embodiment, the yarn winding part 602 is made through winding using windings with uneven widths. Compared with a way of winding using equal widths, in this embodiment, the resistance of alternating current in the wire winding part 602 can be effectively reduced and the efficiency of wireless charging can be improved.
[0061] [0061] FIG. 7a shows a coil in some embodiments of this order. The coil includes a magnetic conductive sheet 701, a wire winding part 702, an input terminal 703, an output terminal 704 and a slot 705. The wire winding part 702 is made by parallel winding of a winding winding. first layer
[0062] [0062] FIG. 7b is a schematic diagram of a section of the coil in FIG. 7a at a BB 'location. Slit 705 divides the winding of the first layer 702a into two windings with relatively small conductor widths, and the winding of the second layer 702b is a complete winding with a relatively large conductor width. In this embodiment, only 702a is cut through slot 705 into two windings with relatively small conductor widths. In another application, similar to 702a, 702b can also be cut into two windings with relatively small conductor widths, and slot 705 can cut only a winding part of the wire winding part 702 using a method similar to the method shown in Modality two.
[0063] [0063] FIG. 8 shows a coil in some embodiments of this order.
[0064] [0064] FIG. 9 shows a structure of a comb-shaped slot. There are a plurality of slits 906 in the direction of the width of a metal winding, and the slits are distributed on both sides of a slit 905 and, respectively, point to an external winding side and an internal winding side, so that the Eddy current losses in the small internal and external windings obtained after each turn of the metal winding is cut by the slit 905 can be effectively reduced.
[0065] [0065] FIG. 10 shows a structure of another comb-shaped slot. Slots 1006 in the direction of the width of a metal winding of a coil and a slot 1005 in the direction of metal winding cross, so that the entire slot cuts the coil in the shape of "艹". The slit in the form of "two connected crosses" is arranged, so that a loss of eddy current can be reduced, discarding only a small number of slits.
[0066] [0066] As shown in FIG. 11, in one embodiment, slots 1015 are through holes. A plurality of slots 1015 are distributed in a wire winding part 1012, so that a loss of eddy current can be reduced. A form of through-hole of slot 1015 can be a round, square shape, a "cross" shape or other polygon shape. A number of slits 1015 distributed in each turn of a metal conductor in the wire winding part 1012 and an arrangement way can be determined based on the size of a nearby magnetic field. The slit in the round shape, the square shape, the "cross" shape or another polygon shape is discarded, so that a loss of eddy current can be reduced by the provision of only a small number of slits.
[0067] [0067] As shown in FIG. 12, in another embodiment of this order, a width of a wire winding part 1022 is optimized based on the strength of a magnetic field near a coil in a wireless charging process, to reduce a loss in the coil. 1021 represents a magnetic conductive sheet that can be made specifically from a material, such as ferrite or amorphous nanocrystalline. The wire winding part 1022 is made by spiraling a metal conductor through a plurality of turns. In the plurality of coil turns, the width of an inner ring of the metal conductor is relatively small and, when an outer diameter of winding of the coil increases, a width of the conductor increases first and then decreases. Therefore, a general characteristic of a coil width of the wire winding part 1022 is as follows: The conductor widths of an inner ring and an outer ring are relatively small and the width of a conductor in a central location is relatively large, and a specific width value can be projected based on an actual application scenario. An input terminal 1023 and an output terminal 1024 are connected to an external circuit. When a current passes through the coil, a magnetic field is generated to couple the coil to another coil, to transmit electrical energy wirelessly.
[0068] [0068] As shown in FIG. 13, slits 1025 are added to the wire winding part 1022. Each of the slits 1025 cut a part, with a relatively large conductor width, of the metal conductor of the wire winding part 1022 and cut the conductor to the width relatively large conductor in two or more conductors with relatively small conductor widths, to effectively reduce a loss of eddy current in this location and further reduce a loss in the coil.
[0069] [0069] FIG. 14 shows a wireless charging transmission apparatus from a mobile terminal in some embodiments of this application. The wireless charging transmission apparatus includes a direct current power supply, a DC / AC conversion module, a matching circuit, a transmission coil and a control unit, and the transmission coil is any of the coils described in the previous modalities.
[0070] [0070] The control unit is configured to control the DC / AC conversion module to convert a signal from the DC power supply into an alternating current signal and to control the alternating current signal to pass through the correspondence circuit and the transmission coil, so that the transmission coil transmits alternating current energy.
[0071] [0071] The wireless charging receiver coil is at least one of the coils shown in FIG. 3a, FIG. 3b and FIG. 4 to FIG. 13.
[0072] [0072] In the solution of this order, the slit is arranged in the transmission coil of the wireless charging transmission device, and a wire winding part of the transmission coil is cut or partially cut, so that when the transmission device wireless charging works in a wireless charging alternating current magnetic field, under the action of the wireless charging alternating current magnetic field, the resistance of alternating current in the transmission coil is reduced, reducing a loss of energy in the coil transmission.
[0073] [0073] FIG. 15a and FIG. 15b show a wireless charging system for a mobile terminal in some embodiments of this application. The wireless charging system includes a wireless charging receiver for the mobile terminal and a wireless charging transmitting device for the mobile terminal. The handset's wireless charging transmission device is configured to charge the handset's wireless charging receiving device.
[0074] [0074] The wireless charging transmission device of the mobile terminal includes a direct current power supply, a DC / AC conversion module, a 10 matching circuit, a transmission coil and a control unit. The wireless charging receiver of the mobile terminal includes a receiving coil, a matching circuit 20, an AC / DC conversion module, a control unit and a load.
[0075] [0075] The DC / AC conversion module converts the DC power supply into an alternating current signal. The alternating current signal flows through the correspondence circuit 10 and the transmission coil. The transmission coil sends the alternating current signal to the receiving coil in the wireless charging receiver of the mobile terminal. The alternating current signal received by the receiving coil is transmitted to the AC / DC conversion module via the receiving coil and the matching circuit 20. The AC / DC conversion module converts the received alternating current signal into a direct current signal, to supply power to the load. The control unit of the mobile charging wireless transmission device controls the operation of the transmission coil and the control unit of the mobile charging wireless receiving device controls the work of the receiving coil.
[0076] [0076] At least one of the transmission and receiving coils is at least one of the coils shown in FIG. 3a, FIG. 3b and FIG. 4 to FIG. 13.
[0077] [0077] Specifically, in this order, a slit is arranged in the receiving coil, so that the thickness of the receiving coil is reduced or a cross-sectional area is reduced, and the direct current resistance in the coil is increased to some extent. However, in a wireless charging scenario, approximately 50% to 100% of the alternating current resistance in the coil is not caused by the direct current resistance in the coil, and that part of the resistance is actually an equivalent resistance, namely, an eddy current resistance, this is lost because a current is generated in a metal conductor of the coil when a magnetic field generated in a wireless charging process cuts through the metal conductor. When the metal conductor of the coil is cut by the wireless charging magnetic field, a closed circuit eddy current path is generated in the metal conductor of the coil, and that part of the eddy current cannot form an effective output current. in the coil, and increases the energy loss in the coil. The coil is cut or partially cut, so that the eddy current loop path that is generated when the metal conductor of the coil is cut by the wireless charging magnetic field can be cut, reducing a loss of eddy current on the receiving coil. In addition, in this order, the coil is cut, so that a decreased amplitude of the energy loss generated by eddy current in the receiving coil is greater than a loss caused by an increase in the direct current resistance in the coil, reducing a loss of the alternating current resistance in the coil in general.
[0078] [0078] In summary, the slit is arranged in the receiving coil, so that the closed circuit path generated by eddy current in the metal conductor of the coil is cut, and the resistance caused by eddy current in the receiving coil is greatly reduced . In addition, a decrease in the amplitude of the resistance caused by eddy current is greater than an increase in the amplitude of the direct current resistance, so that the alternating current resistance in the coil in the wireless charging scenario is generally reduced. In this order, a ratio of the alternating current resistance to the direct current resistance in the coil is approximately 1.3, so that a percentage of the resistance generated by eddy current in the coil is greatly reduced, a loss in the coil is reduced,
[0079] [0079] At least one of the transmission coil and the receiving coil shown in FIG. 15a and FIG. 15b is used as a coil in this order, improving wireless charging efficiency. In this solution, the slit is arranged in the receiving coil in the wireless charging receiver device of the mobile terminal or in the transmission coil of the wireless charging transmitting device in the mobile terminal, so that the DC resistance in the coil is increased to some extent. point, and the alternating current resistance in the coil is also increased. However, in the wireless charging scenario, approximately 50% to 100% of the alternating current resistance in the coil is not caused by the direct current resistance in the coil, and that part of the resistance is actually caused by cutting the coil by the magnetic field of wireless charging. When a wire winding part of the receiving coil or transmission coil is cut or partially cut, an eddy current generated when the coil is cut by the wireless charging magnetic field can be cut to reduce the final resistance of the alternating current on the receiving coil or on the transmission coil. In summary, the gap is arranged in the coil, so that the impact caused by eddy current on the coil resistance is quite reduced and, finally, the alternating current resistance in the coil is greatly reduced. In this order, a ratio between the alternating current resistance and the direct current resistance in the coil is approximately 1.3 after optimization, greatly reducing a percentage of the eddy current resistance. In conclusion, the slit is arranged, so that eddy current resistance is reduced. In addition, a reduced amplitude of the eddy current resistance is greater than an increased amplitude of the direct current resistance, so that the alternating current resistance in the wireless charging receiver coil or the transmission coil is reduced and the efficiency of the loading is improved.
[0080] [0080] In addition, when the transmission coil and the receiving coil move horizontally apart from each other by a specific distance, most magnetic lines are perpendicular to a plane of the transmission coil or receiving coil, or a loss of current. Foucault in the transmission coil or receiving coil increases rapidly because the angle between most magnetic lines and a plane of the coil is relatively large. Consequently, when the transmission coil and the receiving coil move away from each other during wireless charging, the overall wireless charging efficiency is reduced and is obviously less than when the two coils do not move horizontally. Furthermore, when the transmission coil and the receiving coil move away from each other horizontally for a long distance, to maintain the same output power, a current greater than the current generated when the transmission coil and the receiving coil do not move apart each other needs to pass through the transmission coil on one transmission side. Consequently, an alternating current magnetic field is stronger and a loss in the coil is greater. In the prior art, a loss problem in a clearance case cannot be solved by optimizing the conductor width. Consequently, in an existing technical wireless charging solution, the charging efficiency obtained when the transmission coil and the receiving coil move away from each other is obviously less than the charging efficiency obtained when the two coils face each other exactly. In the technical solution of this order, a technical solution is proposed for low charging efficiency obtained when the transmission coil and the receiving coil move away from each other horizontally for a long distance during wireless charging, to effectively reduce the losses in the coils caused when there is a large horizontal spacing, increase a degree of freedom in horizontal space during wireless charging and improve a user’s charging experience.
[0081] [0081] Specifically, the analysis of the loading efficiency is verified through simulation. For example, in this solution, a slit is arranged to cut an eddy current path in a relatively large coil, to effectively reduce a loss generated in the coil in a wireless charging process, and improve charging efficiency without thread. The following table shows the wireless charging efficiency obtained when a wireless charging receiver coil uses an existing technical solution of a coil with uneven widths and the charging efficiency obtained when the wireless charging receiver coil uses a solution of a coil with uneven widths in the technology in the present invention. A test result indicates that the technology in the present invention effectively improves the efficiency of wireless charging. When the central winding locations of two coils are 10 mm apart horizontally from each other, efficiency is improved by 5.19%.
[0082] [0082] FIG. 16a and FIG. 16b are schematic diagrams of a coil according to another embodiment of this application. This embodiment includes a first conductive layer 1601, a second conductive layer 1602, a plurality of metal through holes 1603 and a magnetic conductive sheet
[0083] [0083] FIG. 17a and FIG. 17b are schematic diagrams of a coil according to another embodiment of this application. This embodiment includes a first conductive layer 1701, a second conductive layer 1702, a plurality of metal through holes 1703 and a magnetic conductive sheet
[0084] [0084] The foregoing descriptions are merely specific implementations of the present invention, but are not intended to limit the scope of protection of the present invention. Any variation or substitution easily identified by a person skilled in the art within the technical scope disclosed in the present invention must be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention must be subject to the scope of protection of the claims.
权利要求:
Claims (16)
[1]
1. Coil, comprising an output terminal (304), an input terminal (303), and a wire winding part (302) that is connected between the output terminal (304) and the input terminal (303) , characterized by: in which a slot (305) is arranged in at least part of the wire winding part, and a depth of the slot (305) in any direction of a cross section of the wire winding part is less than or equal at a distance between two points that are furthest apart from each other in the cross section of the wire winding part (302) to reduce a loss of eddy current caused in the coil by a magnetic field; the wire winding part (302) is a metal conductor made through spiral winding; and the input terminal (303) and the output terminal (304) are configured to connect the wire winding part (302) to an external circuit.
[2]
2. Coil according to claim 1, characterized by the fact that: the slit extends in the longitudinal direction of winding of the wire winding part, and a length of the slit is equal to the length of the wire winding part; or the slot is arranged in segments in the longitudinal winding direction of the wire winding part, and a length of the slot is less than the length of the wire winding part.
[3]
Coil according to claim 1 or 2, characterized in that: a width of at least one winding loop of the wire winding part is not equal to the width of another winding.
[4]
Coil according to claim 3, characterized in that the width of the wire winding part increases as a winding radius increases, so that the width of an inner ring of the wire winding part is less than the width of an outer ring of the wire winding part.
[5]
5. Coil according to claim 3, characterized by the fact that when the slot cuts the wire winding part in any direction of the cross section of the wire winding part, the slot allows at least a part of the wire winding part wire winding forms at least two conducting paths connected in parallel, and a parallel connection point of at least two conducting paths connected in parallel is arranged in an uncut part of the wire winding part, or is arranged in the input terminal and at the output terminal, or it is arranged directly on a connection terminal of the external circuit.
[6]
6. Coil according to claim 3, characterized by the fact that when the coil is a two-layer coil, the slit is arranged in at least one layer of the coil.
[7]
7. Bobbin according to claim 2 or 3, characterized by the fact that: when the bobbin is a two-layer bobbin, the thread winding part of the bobbin comprises a thread winding part of the first layer and a part winding wire of the second layer, wherein the input terminal or the output terminal is located on a first coil layer or a second coil layer;
the output terminal comprises a first part of the output terminal and a second part of the output terminal; one end of the first end of the output terminal is connected to an inner loop coil of the wire winding part of the first layer, and the first end of the output terminal and the wire winding part of the first layer are located on the same plan; and the second part of the output terminal and the wire winding part of the second layer are located in the same plane, one end of the second part of the output terminal is used as the output end of the coil and is connected to the external circuit, and the the other end of the second part of the output terminal and the other end of the first part of the output terminal are connected in series through a through hole arranged between the wire winding part of the first layer and the wire winding part of the second layer .
[8]
Coil according to claim 7, characterized by the fact that: one end of the input terminal is connected to an outer loop of the wire winding part of the first layer or the wire winding part of the second layer, and the other end is connected to the external circuit.
[9]
Coil according to claim 8, characterized in that: the wire winding part of the first layer and the winding part of the second layer are cut separately at the input terminal or at the output terminal, and the part the winding part of the first layer and the winding part of the second layer are connected in parallel through the through hole.
[10]
Coil according to any one of claims 1 to 9, characterized by the fact that there are one or more slits, and a form of projection of the slit in a plane of the coil comprises one or more of a strip shape, a shape orifice, an arc shape, a wavy shape, and a comb shape.
[11]
Coil according to claim 10, characterized in that a form of projection of the wire winding part on the coil plane is a ring shape, an elliptical ring shape, or an irregular ring shape.
[12]
12. Wireless charging receiver apparatus for a mobile terminal, comprising a matching circuit, an AC / DC conversion module, and a control unit, and further comprising the coil as defined in any one of claims 1 to 11, characterized the fact that: the correspondence circuit is connected between the coil and the AC / DC conversion module, and is configured to generate resonance with the coil; and the control unit is configured to control the AC / DC conversion module to convert an alternating current signal received by the coil into a direct current signal, to supply power to a load on the mobile terminal.
[13]
13. The mobile terminal's wireless charging receiver according to claim 12, characterized by the fact that: the mobile terminal's wireless charging receiver device further comprises a magnetic conductive sheet, the magnetic conductive sheet is arranged in a side, away from a transmission device, from a coil plane, and is configured to prevent leakage of a magnetic field generated by a wire winding part, in which the transmission device is configured to charge the charging receiver device without wire from the mobile terminal.
[14]
14. Receiving device for wireless charging of the mobile terminal, according to claim 13, characterized by the fact that: there are one or more coils.
[15]
15. Wireless charging transmitting device of a mobile terminal, characterized by the fact that it comprises a direct current power supply, a DC / AC conversion module, a correspondence circuit, a transmission coil, and a transmission unit. control, represented by the fact that the transmission coil is the coil as defined in any one of claims 1 to 11; and the control unit is configured to control the DC / AC conversion module to convert a signal from the DC power supply into an alternating current signal, and to control the alternating current signal to pass through the matching circuit and the coil transmission, so that the transmission coil transmits alternating current energy.
[16]
16. Wireless charging system for a mobile terminal, characterized in that it comprises the wireless charging receiver apparatus of the mobile terminal as defined in any one of claims 12 to 14 and the wireless charging transmission apparatus of the mobile terminal as defined in claim 15, wherein the mobile charging wireless charging transmission apparatus is configured to charge the mobile charging wireless receiving apparatus.
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法律状态:
2021-12-07| B350| Update of information on the portal [chapter 15.35 patent gazette]|
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CN201711161042.3|2017-11-20|
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CN201711483128.8A|CN108321914A|2017-11-20|2017-12-29|A kind of coil and wireless charging receiver, with emitter and system|
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PCT/CN2018/116329|WO2019096321A1|2017-11-20|2018-11-20|Coil, wireless charging receiving device, wireless charging transmitting device and wireless charging system|
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